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KBC Jewelry  
Wholesale Silver Jewelry and Silver Beads
CUSTOM STERLING SILVER JEWELRY
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Casting Production Process

Designing to mastering process

Molding to casting production process

Unfinished to finish products:
- High-end finishing for plain silver jewelry
- High-end finishing silver with gemestones
- Tumble finishing

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The silver jewelry casting and production process’s that are explained here are the basic ideas of how we run our production at KBC Jewelry. This gives you the basic idea of how silver jewelry is cast and finished. There are many variables involved and the actual process is much more complicated than it may appear here.

Hand Made Production Process

View photos of how our traditional craftsmen work to make silver jewelry:
- Melting silver to make silver ingot
- Silver forming to make silver sheet
- Silver forming to make silver wire

In Indonesia, all hand made silver jewelry starts from a silver ingot, which is then formed into silver sheet and wire as required for the silver jewelry that is being made.

Silver sheet is used for making bezels and forming shapes etc. Silver wire is used for making ornamental designs on the silver sheet and making Bali jawan etc.

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Designing to Mastering Process
 


Pictures 1 - 2

It can take anywhere from one day to a week to hand carve a wax pattern that becomes the prototype for a cast design. All of our prototypes are originally sculpted in special carving wax by Balinese artisans that have years of carving experience. In order to do this the design must be castable and we need at least one of the following per design to give our artisan:

1) A sample that can be copied to make a prototype or an exact sized sketch from all views.
2) Detailed sketches of the design from front, top and side views with dimensions in millimeters.
3) Clear pictures from at least two different views and dimensions in millimeters.

View our designers official website www.madesandiago.com for some ideas how to do this if you need custom production in medium to large quantities.


Pictures 3 - 5
After carving is complete, the wax prototype has a wax wire attached (known as a sprue) and is then cast to change the wax prototype into a silver prototype. See our casting process here.

Pictures 6
At last we have the silver prototype or “master”. The master needs to be sanded, and touched up and may need adjustment for size etc.

We need a minimum of 6 days for a normal sketched design to become a silver prototype.

Satisfaction guaranted Silver Content Guaranteed
A minimum Silver content of 92.5% guaranteed in all of our cast Silver Jewelry products legally defines them as Sterling Silver Jewelry and assures our customers of the best quality. Our Silver Jewelry contains no metals that cause allergic reactions.
 
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